Publications
Peer-reviewed journal articles, conference papers, and technical reports produced by CCC researchers since 1984. Click on a title to view the paper.
Searches inside the PDFs — title, authors, and body text of all 483 papers.
2009
- Differences between Physical Water Models and Steel Continuous Casters: A Theoretical Evaluation
in Inclusions and Clean Steels, Materials Science and Technology Conference, AIST/TMS, Pittsburgh, PA, Oct. 25-29, 2009, 1090-1101
- Direct Numerical Simulations of Magnetic Field Effects on Turbulent Duct Flows
Proc. ASME Int. Mech. Eng. Congress IMECE09, Lake Buena Vista, FL, Nov. 13-19
- Evaluation of Funnel Shapes for Thin Slab Casting
CCC Report 200902, May 25, 2009. Chaudhary, R., R. Lui, B.G. Thomas, J. Sengupta, D. Crosbie, M.M. Yavuz, “Effect of Stopper Rod Movement on Mold Flow and Sliver Formation,” CCC Report 200903, Sept. 8
- Explicit Coupled Thermo-Mechanical Finite Element Model of Steel Solidification
Int. J. Num. Meths. Engineering, 78, 1-31, Mar
- Explicit Coupled Thermo-Mechanical Finite-Element Model of Continuous Casting of Steel in Funnel Molds
Modeling of Casting, Welding and Advanced Solidification Processes MCWASP XII, Vancouver, Canada, June 7-14, 2009, TMS, Warrendale, PA
- GOALI: Online Dynamic Control of Cooling in Continuous Casting of Thin Steel Slabs
Proceedings of 2009 NSF Civil, Mechanical, Manufacturing and Innovation (CMMI) Engineering Research and Innovation Conference, Honolulu, Hawaii, 19p., Jun. 22-25
- Industry Implementation of Mathematical Models: Examples in Steel Processing; Howe Memorial Lecture, 2009
AISTech 2009 Steelmaking Conference Proc., (St. Louis, MO, May 4-7, 2009), Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1, 2009. [Howe Memorial Lecture, 2009, AIST]
- Investigation of Refractory Properties on the Initial Bubble Behavior in the Water Model of Continuous Casting Process
Materials Science and Technology Conference, AIST/TMS, Pittsburgh, PA, Oct. 25-29
- Longitudinal Face Crack Prediction with Thermo-Mechanical Models of Thin Slabs in Funnel Moulds
Metallurgia Italiana, 6:2, 1-10
- Modeling of Clogging and Erosion of Nozzle Refractories in Steel Casting
Materials Science and Technology Conference, AIST/TMS, Pittsburgh, PA, Oct. 25-29
- Modeling of Hot Tearing and Other Defects in Casting Processes
ASM Handbook, Vol. 22A, “Fundamentals of Modeling for Metals Processing”, D.U. Furrer and S.L. Semiatin, eds., 362-374
- Prediction and control of subsurface hooks in continuous cast ultra-low-carbon steel slabs
Ironmaking and Steelmaking, 36: 1, 39 49
- Prediction of Grain Size, Precipitation, and Crack Susceptibility in Continuous Casting
AISTech 2009 Steelmaking Conference Proc., (St. Louis, MO, May 4-7, 2009), Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1
- Preliminary Thermal-Stress Analysis of Nippon Steel Slab Caster #6
CCC Report 200901, October 31
- S., B. G. Thomas, and R. Liu, Towards A Continuum Multiphysics Simulation of Metal Solidification Processes, Proc. of the 8th Internat. Congress on Thermal Stresses, TS2009, 1–4 June, Univ. Illinois at Urbana-Champaign, pp. 249-253, 2009. Click here for a PDF version (3.47 MB)
- SIRG/Collaborative Research: Distributed Subwavelength Micro Photonic Sensors for In-situ Monitoring with High Spatial and Temporal Resolution in Manufacturing Environments
Proceedings of 2009 NSF Civil, Mechanical, Manufacturing and Innovation (CMMI) Engineering Research and Innovation Conference, Honolulu, Hawaii, 3p., Jun. 22-25
- State of the Art in Electromagnetic Flow Control in Continuous Casting of Steel Slabs: Modeling and Plant Validation
Proceedings, 6th International Conference on Electromagnetic Processing of Materials EPM 2009, Oct. 19-23, Dresden, Germany, 2009, pp.9-14. [Plenary lecture]
- Thermal-Mechanical Behaviour during Initial Solidification in Continuous Casting: Steel Grade Effects
Int. J. Cast Metals Research, 22:1-4, 8-14
- Thermo-Mechanical Modeling of Beam Blank Casting
Iron and Steel Technology, 6:7 (July), 2009, pp. 60-73. (reprinted from: AISTech 2008 Steelmaking Conference Proc., Pittsburgh, PA, May 5-8, 2008, Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1, 2008)
- Utilization of CON1D at ArcelorMittal Dofasco’s No. 2 Continuous Caster for Crater End Determination
AISTech 2009 Steelmaking Conference Proc., (St. Louis, MO, May 4-7, 2009), Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1
2008
- 3-D Numerical Study of Impinging Water Jets in Run out Table Cooling Processes
Metallurgical and Materials Transactions B, 39B:4, 593-602, Aug. 2008. Available Online or
- Asymmetric Multi-phase Fluid Flow and Particle Entrapment in a Continuous Casting Mold
AISTech 2008 Steelmaking Conference Proc., Pittsburgh, PA, May 5-8, 2008, Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1
- Collaborative Research: Contacting and Solidification in Casting-by-Design
Proceedings of 2008 NSF CMMI Engineering Research and Innovation Conference, Knoxville, Tennessee, 2.p, Jan. 7-10
- Effect of Geometry on Void Formation in Commercial Electroplating of Thin Strips to Copper
Surface and Coatings Technology, 202:17, 4153-4158, 2008, doi: 10.1016/j.surfcoat.2008.03.004
- Flow Control with Local Electromagnetic Braking in Continuous Casting of Steel Slabs
Metallurgical and Materials Transactions B, 39B:1, 94-107, Feb
- Fundamental Study on Metal Embedded Micro Photonic Sensors
Proceedings of 2008 NSF CMMI Engineering Research and Innovation Conference, Knoxville, Tennessee, 9p., #0529361, Jan. 7-10
- GOALI: Online Dynamic Control of Cooling in Continuous Casting of Thin Steel Slabs
Proceedings of 2008 NSF CMMI Engineering Research and Innovation Conference, Knoxville, Tennessee, 16p., Jan. 7-10
- Heat Transfer During Melt Spinning of Al-7%Si Alloy on a Cu-Be Wheel
Cast Shop Technology, TMS Annual Meeting, Light Metals Proceedings, New Orleans, Louisiana, 793-810, March 9-13
- Investigating Heat Transfer In Funnel-Mould Casting With CON1D: Effect of Plate Thickness
ISIJ International, 48:10, 1380-1388
- Investigating Mold Heat Transfer In Thin Slab Casting With CON1D
Iron and Steel Technology, 5:7, 51-63, July, 2008, (reprinted from AISTech 2007, Steelmaking Conference Proc., May 7-10, Indianapolis, IN, AIST, Warrendale, PA, Vol. 1, 2007)
- Longitudinal Face Crack Prediction With Thermo-Mechanical Models of Thin Slabs in Funnel Moulds
Sixth European Conference on Continuous Casting, (6th ECCC), 2008, Riccione, Italy, Associazione Italiana di Metallurgia, June 3-6
- Modeling of Stress, Distortion and Hot Tearing
ASM Handbook, Vol 15, S. Viswanathan, and E. DeGuire, eds., 449-461
- Particle Entrapment in the Mushy Region of a Steel Continuous Caster
Steel Research, 79: 8, 599-607, Aug
- R., G.-G. Lee, B.G. Thomas, and S.-H. Kim, “Transient mold fluid flow with well- and mountain- bottom nozzles in continuous casting of steel, Metallurgical and Materials Transactions B, 39B:6, 870-884, Dec. 2008. Available Online or Click here for a PDF version (1.45 MB)
- Thermal-Mechanical Behaviour during Initial Solidification in Continuous Casting: Steel Grade Effects
2nd International Conference on Advances in Solidification Processes, June 17-20, 2008, University of Leoben, Graz, Austria, June 15
- Thermo-Mechanical Modeling of Beam Blank Casting
AISTech 2008 Steelmaking Conference Proc., Pittsburgh, PA, May 5-8, 2008, Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1
- Thermo-mechanical Models of Steel Solidification Based on Two Elastic Visco-plastic Constitutive Laws
Journal of Materials Processing Technology, 197:3, 408-418, Feb
- Using Nail Board Experiments to Quantify Surface Velocity in the CC Mold
AISTech 2008 Steelmaking Conference Proc., Pittsburgh, PA, May 5-8, 2008, Assoc. Iron Steel Tech., Warrendale, PA, Vol. 1, 2008. [2008 Jerry Silver Award, AIST]
2007
- Chapter 27, Solidification Macroprocesses (Thermal-mechanical Modeling of Stress, Distortion and Hot Tearing)
in Materials Processing Handbook- Cat # 3216, Joanna R. Groza; James F. Shackelford; Enrique J. Lavernia; Michael T. Powers, eds., CRC Press
- Design and Implementation of a Real-time Spray Cooling Control System for Continuous Casting of Thin Steel Slabs
AISTech 2007, Steelmaking Conference Proc., (May 7-10, Indianapolis, IN), AIST, Warrendale, PA, Vol. 1
- Heat Transfer Modelling of Continuous Casting: Numerical Considerations, Laboratory Measurements and Plant Validation
STEELSIM 2007, Graz, Austria, Sept. 12-14
- Investigating Mould Heat Transfer in Thin Slab Casting with CON1D
AISTech 2007, Steelmaking Conference Proc., (May 7-10, Indianapolis, IN), AIST, Warrendale, PA, Vol. 1
- Investigation of Fluid Flow and Steel Cleanliness in the Continuous Casting Strand
Metallurgical and Materials Transactions B, 38B:1, Feb., 2007, pp. 63-83
- Mechanism of Hook Formation in Ultra-low Carbon Steels based on Microscopy Analysis and Thermal-stress Modeling
Iron and Steel Technology, 4:7, 83-95, July, 2007. (reprinted from AISTech 2006 Steelmaking Conference Proc., May 1-4, Cleveland, OH, AIST, Warrendale, PA, Vol. 1, 2006, pp. 903-914)
- Microstructure Near Corners of Continuous-cast Steel Slabs Showing Three-dimensional Frozen Meniscus and Hooks
Acta Materialia, 55:20, 6705-6712, Dec
- Model of Thermal-Fluid Flow in the Meniscus Region During An Oscillation Cycle
AISTech 2007, Steelmaking Conference Proc., (May 7-10, Indianapolis, IN), AIST, Warrendale, PA, Vol. 1
- Particle Entrapment in the Mushy Region of a Steel Continuous Caster
STEELSIM 2007, Graz, Austria, Sept. 12-14
- Thermo-Mechanical Model of Solidification Processes with Abaqus
2007 Abaqus Users Conf., May 22-24, 2007, Paris, France, June, 2007, 15p
- Thermo-Mechanical Modeling of Steel Solidification Processes
Pragma 13 Workshop, NCSA, Urbana, IL
- Three-dimensional Microstructure of Frozen Meniscus and Hook in Continuous-cast Ultra-low-carbon Steel Slabs
AISTech 2007, Steelmaking Conference Proc., (May 7-10, Indianapolis, IN), AIST, Warrendale, PA, Vol. 1
2006
- Basic Oxygen Furnace Based Steelmaking Processes and Cleanliness Control at Baosteel
Ironmaking & Steelmaking, 33:2, 129-139
- Collaborative Research: Contacting and Solidification in Casting-by-Design
Proceedings of 2006 NSF Design, Service, and Manufacturing Grantees and Research Conference, St. Louis, Missouri, 2p, July 24-27
- Effect of a Sudden Level Fluctuation on Hook Formation During Continuous Casting of Ultra-Low Carbon Steel Slabs
MCWASP XI Conference, edited by C.Z. Gandin, M. Bellet, and J.E. Allision, Opio, France, 727-736, May 28-June 2
- Efficient Thermo-Mechanical Model for Solidification Processes
Int. J. Num. Meths. Eng, 66:12, 1955-1989, June
- Escoamento do aço líquido e remoção deinclusões não-metálicas
(Removal of Nonmetallic Inclusions from Molten Steel), Metallurgia & Materials, Brazil, 573:62, 655-657
- Inclusion Removal by Bubble Flotation in a Continuous Casting Mold
Metallurgical and Materials Transactions B, 37B:3, 361-379, June
- Large Inclusions in Plain-Carbon Steel Ingots Cast by Bottom Teeming
ISIJ International, 46:5, 670-679
- Mathematical Modeling of Thermal-Fluid Flow in the Meniscus Region During an Oscillation Cycle
AISTech 2006 Steelmaking Conference Proceedings, Cleveland, OH, AIST, Warrendale, PA, Vol. 1, 1017-1028, May 1-4
- Measurement and Prediction of Lubrication, Powder Consumption, and Oscillation Mark Profiles in Ultra-low Carbon Steel Slabs
ISIJ International, 46:11, 1635-1644
- Mechanism of Hook and Oscillation Mark Formation In Ultra- Low Carbon Steel
Second Baosteel Biennial Conference, Shanghai, PRC Vol. 1, 112-117, May 25-26
- Mechanism of Hook Formation during Continuous Casting of Ultra-low Carbon Steel Slabs
Metallurgical and Materials Transactions A, 37A:5, 1597-1611, May
- Mechanism of Hook Formation in Ultra-low Carbon Steels based on Microscopy Analysis and Thermal-stress Modeling
AISTech 2006 Steelmaking Conference Proc., AIST, Warrendale, PA, Vol. 1, 903-914, May 1-4
- Micrograph Evidence of Meniscus Solidification and Sub-Surface Microstructure Evolution in Continuous-Cast Ultra-Low Carbon Steels
Acta Materialia, 54:4, 1165-1173, February
- Modeling of Continuous-Casting Defects Related to Mold Fluid Flow
Iron and Steel Technology (AIST Transactions, 3:5), 3:7, 128-143, July
- Mold Slag Property Measurements to Characterize Continuous-Casting Mold – Shell Gap Phenomena
Canadian Metallurgical Quarterly, 45:1, 79-94
- Online Dynamic Control of Cooling in Continuous Casting of Thin Steel Slabs
Proceedings of 2006 NSF Design, Service, and Manufacturing Grantees and Research Conference, St. Louis, Missouri, 11, July 24-27
- Research on Subwavelength Microphotonic Sensors for In-situ Monitoring with High Spatial and Temporal Resolution in Manufacturing Environments
Contacting and Solidification in Casting-by-Design,” Proceedings of 2006 NSF Design, Service, and Manufacturing Grantees and Research Conference, St. Louis, Missouri, 9p, July 24-27
- Simulation of Microstructure and Behavior of Interfacial Mold Slag Layers in Continuous Casting of Steel
ISIJ International, 46:5, 660-669, May
- State of the Art in the Control of Inclusions during Steel Ingot Casting
Metallurgical and Materials Transactions B, 37:5, 733-761, Oct
- Transient Fluid-Flow Phenomena in the Continuous Steel-Slab Casting Mold and Defect Formation
JOMe, (Journal of Metals – electronic edition), December 2006. Available Online or
- Transport and Entrapment of Particles in Continuous Casting of Steel
MCWASP XI Conference, edited by C.Z. Gandin, M. Bellet, and J.E. Allision, Opio, France, 745-752, May 28-June 2
- Visualization of Defect Formation in Casting Processes
Journal of Metals, 58:12, 16-18, December 2006. Available Online or
- Visualization of Hook and Oscillation Mark Formation Mechanism in Ultra-Low Carbon Steel Slabs During Continuous Casting
JOMe, (Journal of Metals – electronic edition), December 2006. Available Online or
2005
- Application of Computational Fluid Dynamics to Steel Refining and Casting Processes
Proceedings of the Fourth International Conference on CFD in Oil, Gas, Metall. & Process Industries, SINTEF/NTNUTrondheim, Norway, No. 30, June 6-8
- Designing a New Scrap Based Continuous Steelmaking Process Using CFD Simulation
Proceedings of the 3rd International Congress on Science & Technology of Steelmaking, Charlotte, NC, 577-590, Association for Iron & Steel Technology, Warrendale, PA, May 9-11
- Effect of Mold Oscillation on Powder Consumption and Hook Formation in Ultra Low Carbon Steel Slabs
Iron & Steel Technology, 2:9, 56-69, Sept. 2005, (reprinted from AISTech, 2004, Nashville, TN, Sept. 15-17, 2004, Assoc. Iron Steel Technology, Warrendale, PA, pp. 1157-70)
- Experimental Study of Kinetic Processes during the Steel Treatment at Two LMF’s
Proceedings of the AISTech Conference, AIST, Charlotte, NC, Vol. 1, 959-967, May 9-11
- Flow Dynamics and Inclusion Transport in Continuous Casting of Steel
2005 NSF Design, Manufacture and Industrial Innovation Grantees Conf. Proceedings, J. Shaw, ed., (Jan. 3-6, 2005, Scottsdale, AZ, USA), Arizona State, Tempe, AZ, 2005, MPM #DMI0115486, pp. T/BGT/1-24
- Introduction of a Novel, Scrapbased, Fully Continuous Steelmaking Process
Proceedings of the AISTech Conference, AIST, Vol 2, 623-634, Charlotte, NC, May 9-11
- Modeling of Continuous-Casting Defects Related to Mold Fluid Flow
3rd Internat. Congress on Science & Technology of Steelmaking, Charlotte, NC, May 9-11, 2005, Association for Iron & Steel Technology, Warrendale, PA, 847-861, 2005. [keynote paper]
- Modeling of Inclusion Removal in Ladle Refining
Proceedings of the 3rd International Congress on Science & Technology of Steelmaking, Charlotte, NC, 319-332, Association for Iron & Steel Technology, Warrendale, PA, May 9-11
- Morphology and Composition of Inclusions in a 28 Inch Square Ingot
Ingot Metallurgy Forum Winter Meeting, Pittsburgh, PA, Jan. 20
- Numerical Study of Flow and Heat Transfer in a Molten Flux Layer
Int. J. Heat and Fluid Flow, 26:1, 105-118
- Optimization of Water Channel Design in Beam-Blank Molds
Proceedings of the 5th European Continuous Casting Conference, The Institute of Materials, Minerals & Mining, Paris, France, Session 16, 139-147, June 20-22
- Study of Computational Issues in Simulation of Transient Flow in Continuous Casting
Steel Research International, Special Issue: Simulation of Fluid Flow in Metallurgy, 76:1, 33-43, Jan
- The Use of Water Cooling During the Continuous Casting of Steel and Aluminum Alloys
Metallurgical and Materials Transactions A – Physical Metallurgy and Materials Science, 36A:1, 187-204, Jan
- Thermo-mechanical Effects Near the Meniscus during Continuous Casting of Ultra-low Carbon Steel
Proceedings of the MS&T2005, Defect Formation, Detection and Elimination during Casting, Welding, and Solidification: Modeling Session, Pittsburgh, PA, Sept. 26
- Transient Flow and Temperature Transport in Continuous Casting of Steel Slabs
ASME Journal Heat Transfer, Vol. 127, 807
- Transient Fluid Flow and Superheat Transport in Continuous Casting of Steel Slabs
Metallurgical and Materials Transactions B – Process Metallurgy and Materials Processing Science, 36B:12, 801-823, December
- Transport and Entrapment of Particles in Continuous Casting of Steel
Proceedings of the 3rd International Congress on Science & Technology of Steelmaking, Charlotte, NC, 745-762, Association for Iron & Steel Technology, Warrendale, PA, May 9-11
2004
- Analysis of Hook Formation Mechanism in Ultra Low Carbon Steel using CON1D Heat Flow – Solidification Model
Materials Science & Technology (MS&T) 2004, New Orleans, LA, Vol. II, 11-26, Sept. 26-29
- Computational and Experimental Study of Turbulent Flow in a 0.4-Scale Water Model of a Continuous Steel Caster
Metallurgical and Materials Transactions B, 35B:5, 967-982
- Computational Modeling of Flow, Heat Transfer, and Deformation in the Continuous Casting of Steel
First Baosteel Annual Academic Conference, 1, 13-19, Shanghai, China, May 27-28
- Continuous Casting
Yearbook of Science and Technology, McGraw-Hill, New York, NY, 62-65
- Effect of Mold Oscillation on Powder Consumption and Hook Formation in Ultra Low Carbon Steel Slabs
AISTech 2004, Nashville, TN, Assoc. Iron Steel Technology, Warrendale, PA, 1157-70, Sept. 15-17
- Experimental and Theoretical Investigation of Mixing in a Bottom Gas-Stirred Ladle
AISTech 2004, Nashville, TN, Assoc. Iron Steel Technology, Warrendale, PA, 1045-1056, Sept. 15-17
- Flow Dynamics and Inclusion Transport in Continuous Casting of Steel
2004 NSF Design, Service, and Manufacture and Industrial Innovation Grantees and Research Conf. Proceedings, ed., T/BGT/1-41, Southern Methodist University, Dallas, TX, USA, Jan. 5-8
- Inclusion Removal by Bubble Flotation in Continuous Casting Mold
Materials Science & Technology 2004 (MS&T2004), New Orleans, LA, Vol. II, 161-177, Sept. 26-29
- Investigation of Strand Surface Defects Using Mold Instrumentation and Modelling
Ironmaking & Steelmaking, 31, 485-494
- Mold Slag Property Measurements to Characterize CC Mold – Shell Gap Phenomena
Materials Science & Technology (MS&T) 2004, New Orleans, LA, Vol. II, 57-67, Sept. 26-29